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Fountain Solutions & Dampening System
- Direct Feed Continuous Integrated System
- Direct to Plate
Fountain solutions are applied to enhance the non-image areas ability
to repel ink. Some newer fountain solutions have been developed with
oxidizing chemicals which accelerate the setting and drying of inks and
reduce the need for anti-set off sprays.
Anti-Set Off Sprays are fine corn starch powders sprayed on the
sheets to prevent the ink from smearing and sticking onto the back of
the top sheet as the printed material is stacked.
There are two common types of dampening systems; the direct feed
continuous integrated system and direct to plate dampening system. Direct
to plate dampening systems apply the fountain solution directly to the
plate. Direct feed continuous integrations systems meter the fountain
solution, which contains alcohol or an alcohol substitute, through the
inking system. Direct feed can also act as a direct to plate dampening
system and apply the fountain solution directly to the plate. This system
generally uses less water, reduces makeready time and paper waste at start
up.
The inking system, which has several rollers, is designed to work the
ink so that it will be evenly distributed across the blanket. The rollers
also aid in evaporating some of the water from the dampening system.
The fountain solution acts as the water solution for the hydrophilic
process of lithographic printing. Fountain solution also helps to cool the
press and facilitate the ink drying. Fountain solution is applied to the
dampening roller to repel ink in the non-image areas of the plate.
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